Fusion Move Catalog

Material Handling Solutions from Fusion Tech.

Material Handling Solutions Fusion Move

FTIINC.ORG/ MOVE

FUSION MOVE

FUSION MOVE

SANITARY & ROBUST

CUSTOM MATERIAL HANDLING EQUIPMENT

Fusion Tech offers the new standard in sanitary and robust material handling equipment. Whether you need a conveyor system, dumpers, hoppers, or carts and racks, our team can design and manufacture exactly what you need to improve product movement throughout your facility. We design every piece of equipment to meet all AMI requirements for sanitary design to ensure they are safe to use in meat processing. Upgrade your material handling equipment today. Conveyors. ...............................................................................4 Dumpers.................................................................................48 Tippers. ..................................................................................59 Hoppers..................................................................................60 Vacuum Filler Feeding System. .............................................66 Carts & Racks..........................................................................72

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Conveyors Features......................................................................6 Standard Conveyors. ...............................................11 Packaging Conveyors...............................................25 Press Conveyors.......................................................34 Specialty Conveyors. ...............................................39 Screw (Auger) Conveyors.........................................43

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Sanitary Conveyors Fusion Tech conveyors lead the way in sanitary and robust material conveying solutions. Designed to reduce the risk of bacteria growth and equipped with easy to clean features, our conveyors are the perfect choice for use in food process- ing plants where sanitation is of prime concern. Every conveyor, whether a simple straight conveyor or a complex weighing, sorting, and detection system, is custom designed to meet your specifications and increase your product output. Our engineers will work with your engineering, mainte- nance, production, safety, and sanitation teams to examine all project parameters and design a system that minimizes space while maximizing product movement.

Sanitary Design

Fusion Tech conveyors exceed all AMI Sanitary Design Requirements for use in the food processing industry. Below are highlights of the sanitary design features found on our conveyors.

Belt Lifters Lift conveyor belt without removing it for easy cleaning and sanitation.

Stand-Offs & Spacers

Prevents metal-on-metal bacteria harboring points.

Pivoting Carryways Easily clean the bottom side of carryways without losing or misplacing them.

Belt Scrapers Cleans off stuck on food product and pieces while in operation.

Learn more at ftiinc.org/conveyors

Drip Pans Prevents product dropped off of belt from falling onto equipment below.

Spray Bars Attach a hose to easily clean under belt and inside conveyor.

Robust Fusion Tech conveyors feature heavy duty components to make them durable enough to withstand demanding use.

Sanitary Fusion Tech conveyors exceed all AMI Sanitary Design Requirements and are designed to be easy to clean.

Custom We can design and 3D model custom conveying solutions to meet the needs of your specific application.

TIG Welds Prevents bacteria from harboring in weldment areas.

Tool-less Belt Removal Remove belt for cleaning and maintenance without the need for special tools.

Under Bent Channel Frame Formed channels are under bent to eliminate flat spots for water and product to sit on.

Angle Frame Open architecture eliminates bacteria harboring points found in enclosed tubing.

Minimized Fastener Use Cuts down on places where bacteria can harbor.

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Standard Features Fusion Tech conveyors come equipped with a number of standard features designed to for durability, sanitation, and safety.

Options Choose between the available options to build the conveyor to meet your material handling needs.

Monolithic Belt Splicing Fusion Tech service technicians are able to provide quality belt splicing services for your monolithic belting. • Volta SuperDrive FMW, FMB, FHW, FHB • Volta DualDrive FMW & FMB • Intralox Thermodrive 8050 and 8026 • Habasit Cleandrive CD.M50.S-UA.CB/ WB and CD.M25.S-UA.CB/WB • Gates Mectrol Posiclean PC10 and PC20 • Gates Mectrol CenterClean CC40 • Cog-Veyor UBM, UWM, PBH, PWH

Frame Options • Formed Sheet Metal • Angle Iron Finish Options • Glass Bead Blast • 2B Stainless Finish • DA Stainless Finish

Mounting Options • Ceiling • Floor

Applications • Raw Product Conveyors • Ready-to-Eat Conveyors • Packaging Conveyors • Metal Detection Conveyors

Construction • Stainless Steel Type 304 Construction • Captured machined UHMW carryway rails eliminate accidental misplacement or loss of carryways • Stainless steel return shafts chrome plated for wear resistance with UHMW return roller • Food grade belting and components (modular and one piece) • Adjustable foot pads or casters • Frames built of either stainless steel angle iron or formed sheet metal Food Safety & Sanitation • 100% cleanability • Continuous TIG welds prevent bacteria from harbor- ing and growing in niches • Horizontal surfaces minimized • Angles turned in such a way to prevent voids facing down, flat surfaces, or harborage areas • Exceeds AMI Sanitary Design Requirements

If floor mount, choose one: • Rigid

• Swivel • Caster

Conveyor Styles • Flighted • Scoop • ARB™ Technology • Zero Tangent • Modular • Seam Free

Belting Options

• • • • • • •

Can Washing

• • • • • • •

Plastic Coated Plastic Mesh Roller Chain

Cleated

Fabric Metal

Rubber & Rubber Compounds

• Chain • Band • Wire

Metal Mesh

Seamless Steel Band

Metal/Plastic (Hybrid)

Plastic

Wire

Intralox Activated Roller Belt™ Technology

Fusion Tech is one of very few Intralox ARB TM Licensed Sellers in the Midwest. Intralox’s Activated Roller Belt™ technology is a patented conveyance solution that brings the benefits of modular plastic belting to complex package handling processes like sorting, merging, and aligning. The result is an automated conveyance platform that enables critical improvements where it was previously cost-prohibitive or overly complex. ARB technology is a reinvention of the way packages move from point A to point B, proven in over 4,000 installations worldwide.

Modeling & Design • Approval Drawings & 3D Models • Detailed drawings for easy re-order • Spare parts list provided

APPLICATIONS INCLUDE:

90-Degree Transfers Aligners Case Turners

Depalletizing Systems Merges Palletizing Infeed Systems

Singulators Sortation Systems Switches

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Add-On Features Fusion Tech conveyor can be equipped with a number of optional features to meet the needs of your specific application.

STANDARD CONVEYORS The conveyor you need. The options you want.

Fusion Tech custom designs and manufactures a wide range of sanitary conveyors for food processing lines. Designed to optimize your processing operation, these conveyors provide an easy solution to carrying product between work stations and equipment. Our standard conveyors can be custom designed to meet the needs of your specific application and equipped with a number of safety, sanitation, sort- ing, diverting, and mobility options to help you get the exact solution you need. Constructed of high grade stainless steel with fully seal welded seams and open framework, these conveyors exceed all AMI Sanitary Design Require- ments for use in the food processing industry and are durable enough to withstand the most demanding environments.

Belt Lifters Lift conveyor belt without removing it for easy cleaning and sanitation.

Belt Scrapers Cleans off stuck on food product and pieces while in operation.

Drip Pans Prevents product dropped off of belt from falling onto platforms or equipment below.

Learn more at ftiinc.org/standardconveyors

Spray Bars Attach a hose to easily clean under belt and inside conveyor without needing to remove the belt.

Guide Rails Easily direct product where you want it go on the belt with UMHW guide rails.

Casters to Footpads Quickly and easily switch from casters for mobility to footpads for stability.

Sanitary Our conveyors exceed all AMI Sanitary Design Requirements and are designed to be easy to clean.

Custom We custom design and 3D model all conveyor solutions to meet the needs of your specific application.

Design Your Own Get the exact dimensions, style, and safety and maintenance options you want in a conveyor.

Pivoting Ends Conveyor end can be pivoted up to allow for employee egress in tight spaces.

Ergonomic Stands Attach an adjustable ergonomic stand to the side of your conveyor, or purchase a stand-alone model to place next to your conveyor.

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Straight Conveyors

Incline / Decline Conveyors 6 5

4

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DECLINE CONVEYOR DESIGN GUIDE

The Fusion Tech Straight Conveyor is designed to provide straight, flat conveyance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your specific application. You can view the options available under the Design Your Conveyor section below. Constructed of high grade stainless steel, the Straight Conveyor is durable enough to withstand the most demanding environments and last you for years to come.

The Fusion Tech Incline / Decline Conveyor is designed to provide either an incline or decline conveyance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your spe- cific application. You can view the options available under the Design Your Conveyor section to the right. ( ) OPTION A CENTER DRIVEN LEFT SIDE LEFT TO RIGHT LEFT SIDE RIGHT TO LEFT

PLEASE PLACE (X) NEXT TO DESIRED CONFIGURAT (TABLE A)

F

RIGHT SIDE RIGHT TO LEF

( ) OPTION B

CENTER DRIVE RIGHT SIDE LEFT TO RIGH

E

( ) OPTION C

( ) OPTION D

MOTOR AND GEARBOX NOT SHOWN - PLE CHOOSE CONFIGURATION FROM TABLE A

Constructed of high grade stainless steel, the Incline / Decline Conveyor is durable enough to withstand the most demanding environments and last you for years to come.

D

"C"

"D"

"E"

C

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DECLINE CONVEYOR DESIGN GUIDE

DESIGN YOUR OWN Get the exact dimensions you need for your application: “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Width:_____ “E” — Side Height (above-belt):______ “F” — Frame Height:______ "B" B

DESIGN YOUR OWN Get the exact dimensions you need for your application: “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Width:_____ “E” — Side Height (above-belt):______ “F” — Frame Height:______

"A"

F

"F"

E

1

2

3

1

2

3

A

ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor: NOTES: UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS. 1. UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS. 2. UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS. 3. ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS. 4.

ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor:

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D

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4

Thursday, September 03, 2015 2:51:22 PM, Y:\Users\Keith L\S800 Conveyors\Decline\S800 DECLINE CONVEYOR Y:\Users\Keith L\S800 Conveyors\Decline\

• Frame • Finish • Mounting • Belt

• Gearbox • Motor • Bearing • Add-On Features

• Frame • Finish • Mounting • Belt

• Gearbox • Motor • Bearing • Add-On Features

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4

8

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"C"

C

See Conveyor Options & Add-On Features for Options.

See Conveyor Options & Add-On Features for Options.

"A"

B

"B"

13

12

A

NOTES:

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FUSION MOVE

Flat Decline Flat Conveyors

Flat Decline Conveyors

The Fusion Tech Flat Decline Flat Conveyor is designed to provide a flat to decline conveyance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your spe- cific application. You can view the options available under the Design Your Conveyor section below. Constructed of high grade stainless steel, the Flat Decline Flat Conveyor is durable enough to withstand the most demanding environments and last you for years to come. ( ) OPTION C MOTOR AND GEARBOX NOT SHOWN - PLEASE CHOOSE CONFIGURATION FROM TABLE A ( ) OPTION D CENTER DRIVEN LEFT SIDE LEFT TO RIGHT CENTER DRIVEN RIGHT SIDE LEFT TO RIGHT PLEASE PLACE (X) NEXT TO DESIRED CONFIGURATION (TABLE A) ( ) OPTION A ( ) OPTION B RIGHT SIDE RIGHT TO LEFT LEFT SIDE RIGHT TO LEFT 6 5 4

The Fusion Tech Flat Decline Conveyor is designed to provide a flat to decline conveyance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your spe- cific application. You can view the options available under the Design Your Conveyor section below. ( ) OPTION E ( ) OPTION A CENTER DRIVEN LEFT SIDE RIGHT TO LEFT LEFT SIDE LEFT TO RIGHT 6 5 4

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FLAT - DECLINE CONVEYOR DESIGN GUIDE

PLEASE PLACE (X) NEXT TO DESIRED CONFIGURATION (TABLE A)

DESIGN GUIDELINES

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8

RIGHT SIDE LEFT TO RIGHT

_______________IN. FLAT - DECLINE - FLAT CONVEYOR DESIGN GUIDE _______________IN. F

DIM "A" (IN-FEED TOB)

DIM "B" (DISCHARGE TOB)

F

DIM "C" (LENGTH) DIM "D" (WIDTH)

_______________IN.

( ) OPTION B

_______________IN.

F

DIM "E" (FLAT BELT LENGTH)

CENTER DRIVEN RIGHT SIDE RIGHT TO LEFT

_______________IN.

DIM "G" (SIDE HEIGHT)

_______________IN.

DIM "H" (FRAME HEIGHT)

_______________IN.

( ) FORMED SHEET METAL ( ) ANGLE IRON ( ) OTHER ________________________________________________________________________ ( ) CEILING ( ) FLOOR _____________________________________________________________________________________ IF FLOOR MOUNT - PLEASE CHOOSE ONE ( ) RIGID ( ) SWIVEL ( ) CASTER

FRAME

( ) OPTION F

E

E

MOTOR AND GEARBOX NOT SHOWN - PLEASE CHOOSE CONFIGURATION FROM TABLE A

MOUNTING

Constructed of high grade stainless steel, the Flat Decline Conveyor is durable enough to withstand the most demanding environments and last you for years to come.

E

DRIVE LOCATION

CHOOSE ORIENTATION IN TABLE A

BEARING HOUSING ( ) IPTCI ( ) EDT _____________________________________________________________________________________ BEARING INSERT ( ) IPTCI ( ) KILLIAN

BEARING SPECS

FINISH

( ) BEAD BLAST ( ) 2B ( ) DA

BELT LIFTERS

( ) YES ( ) NO

D

D

SPRAY BARS

( ) YES ( ) NO

"C"

( ) ADJUSTABLE DUAL DUROMETER ( ) FIXED 3MM THICK BELTING SCRAPER ( ) WEIGHTED BELT SCRAPPER ( ) ROTARY BELT SCRAPPER

BELT SCRAPER

"D"

"G"

D

"D"

BRAND _____________________________________________________________________________________ BELT STYLE _____________________________________________________________________________________ BELT SPEC _____________________________________________________________________________________ BELT MATERIAL _____________________________________________________________________________________ BELT COLOR _____________________________________________________________________________________ BELT BACK UP __________________________% BELT SPEED "E"

"C"

"G"

"D"

BELT INFORMATION

C

__________________________FPM BELT FLIGHTS ( ) YES ( ) NO DESIGN YOUR OWN Get the exact dimensions you need for your application: BELT FLIGHT HEIGHT _________________________IN. BELT FLIGHT SPACING ________________________IN. BELT TENSION ( ) NORMAL CATENARY SAG ( ) TAKE-UP "A"

DESIGN YOUR OWN Get the exact dimensions you need for your application: “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Width:_____ “E” — Flat Belt Length:______ “G” — Side Height (above-belt):______ “H” — Frame Height:______ B "A" C

( ) WIEGHT TAKE-UP ( ) FLIP UP TAKE-UP ( ) NOSE BAR 3

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"F"

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1

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GEARBOX SPECS “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Width:_____ RIGHT SIDE LEFT TO RIGHT ( ) OPTION B DESIGN GUIDELINES DIM "A" (IN-FEED TOB) __ __ _IN. DIM "B" (DISCHARGE TOB) _______________IN. DIM "C" (LENGTH) DIM "D" (WIDTH) _______________IN. _______________IN.

FLAT - DECLINE - FLAT CONVEYOR DESIGN GUIDE

FLAT - DECLINE CONVEYOR DESIGN GUIDE

PLEASE PLACE (X) NEXT TO DESIRED CONFIGURATION (TABLE A) C

BRAND ( ) STOBER ( ) SEW EURO-DRIVE ( ) HUB CITY ( ) BOSTON ( ) TOSHIBA ( ) VAN DE GRAFF ( ) INTEROLL ( ) CHARLYNN ( ) EATON ( ) PARKER _____________________________________________________________________________________ GEARBOX PART NUMBER _____________________________________________________________________________________ GEARBOX TORQUE _____________________________________________________________________________________ GEARBOX FINISH ( ) STAINLESS ( ) PAINTED BRAND ( ) LEESON ( ) BALDOR ( ) MARATHON ( ) BOSTON ( ) US MOTORS _____________________________________________________________________________________ MOTOR PART NUMBER _____________________________________________________________________________________ MOTOR HP _____________________________________________________________________________________ MOTOR RPM _____________________________________________________________________________________ DIM "E" (FLAT BELT LENGTH) _______________IN. DIM "G" (SIDE HEIGHT) _______________IN. DIM "H" (FRAME HEIGHT) _______________IN. F

LEFT SIDE LEFT TO RIGHT

F

"B"

F

"B"

( ) OPTION A

B

CENTER DRIVEN LEFT SIDE RIGHT TO LEFT

CENTER DRIVEN RIGHT SIDE RIGHT TO LEFT

MOTOR SPECS “E” — Upper Flat Belt Length:______ “F” — Lower Flat Belt Length:______ “G” — Side Height (above-belt):______ “H” — Frame Height:______ UNLESS OTHERWISE NOTED ALL DIMENSIONS ARE IN INCHES ESTIMATOR APPROVALS DATE ( ) OPTION F MOTOR AND GEARBOX NOT SHOWN - PLEASE CHOOSE CONFIGURATION FROM TABLE A FRAME MOUNTING B

"H"

"H"

218 20th Ave. Roseville, IL 61473 PHONE: (309) 774-4275 FAX: (309) 774-4161 ( ) CEILING ( ) FLOOR _____________________________________________________________________________________ IF FLOOR MOUNT - PLEASE CHOOSE ONE ( ) RIGID ( ) SWIVEL ( ) CASTER ( ) FORMED SHEET METAL ( ) ANGLE IRON ( ) OTHER ________________________________________________________________________ E

CONFIDENTIAL This drawing contains confidential and proprietary information of Fusion Tech Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with the expressed written permission of Fusion Tech Integrated, Inc. ( ) OPTION E

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E

E

1

2

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DRAWN BY

KHL

9/10/2015

DRIVE LOCATION

CHOOSE ORIENTATION IN TABLE A

COMPANY NAME

A

DETAILED BY

KHL

9/8/2015

NAME PROJECT TITLE FUSION TECH INTEGRATED KEY REFERENCE NO. FLAT - DECLINE CONVEYOR DESIGN GUIDE ( ) BEAD BLAST ( ) 2B ( ) DA

A

BEARING HOUSING ( ) IPTCI ( ) EDT _____________________________________________________________________________________ BEARING INSERT ( ) IPTCI ( ) KILLIAN

NOTES:

NET WEIGHT

TOLERANCE UNLESS OTHERWISE SPECIFIED:

BEARING SPECS

TBD

6

5

4

ANGLE 1 FRACTION 1/32" HOLE DIA. .01

.X .06 .XX .03 .XXX .015

ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor: 8 UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS. 1. UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS. 2. UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS. 3. ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS. 4.

FINISH

FABRICATED THICKNESS

REV NO. 0

1 ALL THE OPTIONS YOUWANT Choose all the options you want on your conveyor: 2 SCALE 1:12 SHEET 1 OF 1 MATERIAL -- Interpret Drawing per ANSI Y.14.5 BELT LIFTERS ( ) YES ( ) NO SPRAY BARS ( ) YES ( ) NO BELT SCRAPER A

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D

D

Thursday, September 03, 2015 2:51:22 PM, Y:\Users\Keith L\S800 Conveyors\Flat-Decline\S800 Flat - Decline Conveyor Y:\Users\Keith L\S800 Conveyors\Flat-Decline\

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7

"C"

( ) ADJUSTABLE DUAL DUROMETER ( ) FIXED 3MM THICK BELTING SCRAPER ( ) WEIGHTED BELT SCRAPPER ( ) ROTARY BELT SCRAPPER

NOTES:

"D"

D

• Frame • Finish • Mounting • Belt

• Gearbox • Motor • Bearing • Add-On Features

"G"

"D"

BRAND _____________________________________________________________________________________ BELT STYLE _____________________________________________________________________________________ BELT SPEC _____________________________________________________________________________________ BELT MATERIAL _____________________________________________________________________________________ BELT COLOR _____________________________________________________________________________________ BELT BACK UP __________________________% BELT SPEED • Gearbox • Motor • Bearing • Add-On Features __________________________FPM BELT FLIGHTS ( ) YES ( ) NO BELT FLIGHT HEIGHT _________________________IN. BELT FLIGHT SPACING ________________________IN. BELT TENSION ( ) NORMAL CATENARY SAG ( ) TAKE-UP BRAND ( ) STOBER ( ) SEW EURO-DRIVE ( ) HUB CITY ( ) BOSTON ( ) TOSHIBA ( ) VAN DE GRAFF ( ) INTEROLL ( ) CHARLYNN ( ) EATON ( ) PARKER _____________________________________________________________________________________ GEARBOX PART NUMBER _____________________________________________________________________________________ GEARBOX TORQUE _____________________________________________________________________________________ GEARBOX FINISH ( ) STAINLESS ( ) PAINTED BRAND ( ) LEESON ( ) BALDOR ( ) MARATHON ( ) BOSTON ( ) US MOTORS _____________________________________________________________________________________ MOTOR PART NUMBER _____________________________________________________________________________________ MOTOR HP _____________________________________________________________________________________ MOTOR RPM _____________________________________________________________________________________ ( ) WIEGHT TAKE-UP ( ) FLIP UP TAKE-UP ( ) NOSE BAR 7

• Frame • Finish • Mounting • Belt

"C"

UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS. 1. UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS. 2. UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS. 3. ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS. 4.

"E"

Thursday, September 03, 2015 2:51:22 PM, Y:\Users\Keith L\S800 Conveyors\Flat-Decline-Flat\S800 Flat - Decline - Flat Conveyor Y:\Users\Keith L\S800 Conveyors\Flat-Decline-Flat\

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BELT INFORMATION

C

C

"A"

"A"

"F"

See Conveyor Options & Add-On Features for Options.

See Conveyor Options & Add-On Features for Options. C

GEARBOX SPECS

"B"

B

"B"

B

"H"

MOTOR SPECS

CONFIDENTIAL This drawing contains confidential and proprietary information of Fusion Tech Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with the expressed written permission of Fusion Tech Integrated, Inc.

UNLESS OTHERWISE NOTED ALL DIMENSIONS ARE IN INCHES

218 20th Ave. Roseville, IL 61473 PHONE: (309) 774-4275 FAX: (309) 774-4161

B

APPROVALS

DATE

ESTIMATOR

15

14

DRAWN BY

KHL

9/10/2015

COMPANY NAME

A

DETAILED BY

KHL

9/8/2015

PROJECT TITLE FUSION TECH INTEGRATED KEY

A

NOTES:

NET WEIGHT

TOLERANCE UNLESS OTHERWISE SPECIFIED:

TBD

NAME

FTIINC.ORG/ MOVE

FUSION MOVE

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Flat Incline Conveyors

Flat Incline Flat Conveyors

FLAT - INCLINE - FLAT CONVEYOR DESIGN GUIDE

PLEASE PLACE (X) NEXT TO DESIRED C (TABLE A)

LEFT SIDE RIGHT TO LEFT

RI RI

The Fusion Tech Flat Incline Conveyor is designed to provide a flat to decline conveyance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your spe- cific application. You can view the options available under the Design Your Conveyor section to the right. Constructed of high grade stainless steel, the Flat Incline Conveyor is durable enough to withstand the most demanding environments and last you for years to come.

The Fusion Tech Flat Incline Flat Conveyor is designed to provide a flat to incline to flat conveyance of your product — whether on its own or as part of a larger conveyor system.

F

( ) OPTION A

(

C R LE

CENTER DRIVEN LEFT SIDE LEFT TO RIGHT

This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your specific application. You can view the options available under the Design Your Conveyor section below Constructed of high grade stainless steel, the Flat Incline Flat Conveyor is durable enough to withstand the most demanding environments and last you for years to come. ( ) OPTION C

(

E

MOTOR AND GEARBOX NOT SHO CHOOSE CONFIGURATION FROM

D

"C"

"E"

Available in 5 belt widths:

"G"

"D"

"B"

7

6

5

8

DESIGN YOUR OWN Get the exact dimensions you need for your application: “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Flat Belt Length:_____ “E” — Width:______ “F” — Side Height (above-belt):______ “G” — Frame Height:______

C DESIGN YOUR OWN Get the exact dimensions you need for your application:

"F" FLAT - INCLINE - FLAT CONVEYOR DESIGN GUIDE

“A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______ “C” — Length:______ “D” — Width:_____

F

"A"

"H"

B “E” — Upper Flat Belt Length:______ “F” — Lower Flat Belt Length:______ “G” — Side Height (above-belt):______ “H” — Frame Height:______

1

2

3

E

1

2

3

ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor:

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6

5

4

A ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor: NOTES: D

• Frame • Finish • Mounting • Belt

• Gearbox • Motor • Bearing • Add-On Features

"C"

"E"

• Frame • Finish • Mounting • Belt

7 • Gearbox • Motor • Bearing • Add-On Features

UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS. 1. UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS. 2. UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS. 3. ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS. 4.

Thursday, September 03, 2015 2:51:22 PM, Y:\Users\Keith L\S800 Conveyors\Flat_Incline_Flat\S800 Flat - Incline - Flat Conveyor Y:\Users\Keith L\S800 Conveyors\Flat_Incline_Flat\

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6

"B"

See Conveyor Options & Add-On Features for Options.

"F"

C

See Conveyor Options & Add-On Features for Options.

"A"

B

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Lazy Susan Conveyors

Radius Conveyors

Fusion Tech Lazy Susans are sanitary and robust solutions designed to allow product build up in your processing operation line while packaging or further processing food product. Employees can stay in one position and easily access product as it rotates around. Our Lazy Susans allow more than one person to access and process prod- uct without getting in each others way. Easy, smooth rotation won’t jostle product. Constructed of high grade stainless steel with fully seal welded seams and durable component parts, our lazy susans exceed all AMI Sanitary Design Requirements for use in food processing facilities and are durable enough to withstand the most demanding use.

The Fusion Tech Radius Conveyor is designed to provide curved convey- ance of your product — whether on its own or as part of a larger conveyor system. This conveyor comes with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your spe- cific application. You can view the options available under the Design Your Conveyor section below. Constructed of high grade stainless steel, the Radius Conveyor is durable enough to withstand the most demanding environments and last you for years to come.

Choose the height and diameter of the table top to fit your specific application.

Model #

Footprint

Table Height

A-08430

36” Diameter x 35.01” h

2.25”

DESIGN YOUR OWN Get the exact dimensions you need for your application: “A” — In-feed Dimension (top-of-belt):______ “B” — Discharge Dimension (top-of-belt):______

Table Top Stainless steel table top with 2.25” sides allows product to accumulate without falling off.

2

“C” — Length 1:______ “D” — Length 2:_____ “E” — Width:______ “F” — Side Height (above-belt):______ “G” — Frame Height:______

3

ALL THE OPTIONS YOU WANT Choose all the options you want on your conveyor:

• Frame • Finish • Mounting • Belt

• Gearbox • Motor • Bearing • Add-On Features

Round Bar Shaft Provides durability in driving the rotation of the table top.

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See Conveyor Options & Add-On Features for Options.

Adjustable Footpads Provides completely level work space on an uneven floor.

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Zero Tangent Radius Conveyors

The Fusion Tech Zero Tangent Radius Conveyor is designed to provide curved conveyance in small spaces while maximizing all available space. Utilizing Intralox Series 2100 Zero Tangent TM Radius Flat Top belting, this conveyor provides a constant inner radius no matter the belt width and eliminates the need for straight belt before and after the curve. We designed this conveyor in such a way as to reduce maintenance and costs, while eliminating belt mis-tracking. The flat top construction of the belt eliminates catch points in the conveyor, improves safety, and manag- es difficult to handle packages, heavier loads, and higher speeds. Each Zero-Tangent Radius Conveyor is custommade to your requirements and specifications and meet all Sanitary Equipment Design principles, so they are easy to clean.

Featuring the 180° Zero Tangent Radius! All the benefits of a Zero Tangent Radius con- veyor made 180° — giving you greater flexibility in moving product throughout your facility. No tangents required before or after the curve in the latest addition to our line of Zero Tangent Radius Conveyors.

Intralox Zero Tangent Belt Provides constant inner radius, eliminating the need for tangent belt on either side of the radius.

Made with Intralox Series 2100 Zero Tangent™ Radius Flat Top belting

Inner Radius

Outer Radius

Available in 5 belt widths: • 40” • 32” • 24” • 16” • 8”

Model #

Footprint

Belt Width

A-08067

53.88”l x 44.44”w x 39.63”h 16”

23.6”

39.4”

A-09330 - 31.5x55.1 68.29”l x 60.13”w

24”

31.5”

55.1”

Belt lifters are not available on the Zero Tangent Radius Conveyor.

A-09655

76.12”l x 67.95”w x 40”h

24”

39.4”

63”

OUTSIDE RADIUS

63 55.1 47.2 39.4 31.5

A-13676

68.58”l x 60.76”w x 36”h

32”

23.6”

55.1”

23.6 31.5 39.4 47.2 55.1

39.4 31.5 23.6 15.7 7.9

31.5 23.6 15.7 7.9

A-09791

77.21”l x 68.28”w x 36.75”h 40”

23.6”

63”

23.6 15.7 7.9

Optional Casters to Footpads Quickly switch from casters for mobility to footpads for stability.

15.7 7.9

A-09330 - 23.6x63 76.43”l x 68.27”w

40”

23.6”

63”

7.9

BELT WIDTH

180° Zero Tangent Conveyors

A-13998

135.11”l x 68.87”w x 43.79”h 24”

39.40”

63”

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Dual Lane Radius Conveyors

Pivoting Conveyors

Fusion Tech Dual Lane Radius Conveyors are designed to provide a tighter radius and allow each belt to discharge to a different machine or line.

Fusion Tech Pivoting Conveyors provide high powered conveyance in a tight space where employee egress is required.

Belt hold downs are located below the main surface of the belt, pre- venting product from catching and losing alignment on the hold downs. Outside and inside hold downs are pinned in place for easy replacement should they wear out. Our dual lane radius conveyors come with a variety of options, allowing you to “design your own” and get the conveyor that perfectly fits the needs of your specific application. We exceed all AMI Sanitary Design Requirements when manufacturing our conveyors, making them safe to use in the food processing industry and durable enough to withstand the most demanding environments.

The end of these conveyors pivot up and lock into place, allowing employ- ees to easily move between workstations without the need for crossovers, platforms, and catwalks. The belt can be designed to move when the conveyor is locked in the up position, allowing product to accumulate, or shut off using a safety magnetic switch.

The bars to activate the pivoting feature are located on both sides and are linked together for easy access from either side of the conveyor.

T.O.B. Height

Model #

Footprint

Belt Width

Model #

Footprint

Belt Width

A-08147

30.38”w x 90.52”l x 47.90”h

39.50”

12”

A-12151

118.96”w x 122.93”l x 32.50”h

10” / 21”

A-09392

34.42”w x 60”l x 48.85”h

36.25”

16”

Below Surface Belt Hold Downs Prevents product from catching on hold downs when traveling down the belt.

Pivot Handles Unlock pivoting end to move up or down to the desired angle. Handles on both sides move together.

Pinned Hold Downs Outside and inside hold downs are pinned for easy replacement.

Operates While Up Belt can be designed to run when in the pivoted up position or shut off using a safety magnetic switch.

Gas Shocks Engineered to decrease the weight of the pivoted section to make lifting easier.

Open Framework Reduces bacteria harboring points and makes cart easy to clean.

Open Framework Reduces bacteria harboring points and makes cart easy to clean.

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PACKAG I NG CONVEYORS PACKAGING CONVEYORS Optimize your packaging operation. Fusion Tech custom designs and manufactures a wide range of sanitary con- veyors for food packaging lines. Designed to optimize the packaging process, these conveyors provide an easy solution to carrying bag and boxes between work stations and equipment. Our packaging conveyors can be custom designed to meet the needs of your specific application and equipped with a number of safety, sanitation, sorting, diverting, and mobility options to help you get the exact solution you need. Constructed of high grade stainless steel with fully seal welded seams and open framework, these packaging conveyors exceed all AMI Sanitary Design Requirements for use in the food processing industry and are durable enough to withstand the most demanding environments.

Z-Style Conveyors

Fusion Tech Z-Style Conveyors provide high powered conveyance in a limited amount of space and can be modified for a number of product and processing line applications. Z-Style Conveyors feature Intralox Belting, as well as product guarding, to keep your product on the conveyor during the incline and eliminate product loss.

We also equipped the Z-Style Conveyors with a tool-less design for remov- ing the belt, making the conveyor easy to maintain and easy to clean.

Model #

Footprint

Belt Width

A-12151

38.85”w x 67.75”l x 141.16”h

20”

A-13300

19.18”w x 127.14”l x 120.35”h

12.45”

Learn more at ftiinc.org/packagingconveyors

Tool-less Belt Removal Makes removing and cleaning belt easy, with no special tools to keep track of.

Food Safety Our conveyors exceed all AMI Sanitary Design Requirements and are designed to be easy to clean.

Ergonomically Safe Upgrade a conveyor with ergo stands to position employees at a safe working position.

Custom Design We custom design and 3D model all conveyor solutions to meet the needs of your specific application.

Product Guarding Keep product in place during incline and prevent product loss.

Flighted Belt Intralox Flighted Thermodrive Belt prevents product from falling during the conveyor incline.

Optional Infeed Hopper Easily dump product into convey- or without loss.

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Metal Detection Conveyors

Metal Detection Reject Conveyor

Fusion Tech metal detection conveyors are designed to provide flexible inspection solutions to suit a wide range of light to heavy-duty food applications. We work with leading metal detection companies to provide you with sanitary conveyors for transfers in, through, and out of metal detectors. Our solutions can also be applied for metal free zones, rejection systems, lockable reject bins, and more.

The Fusion Tech Metal Detection Reject Conveyor was designed to work with an Anritsu model metal detection and check weigh system to reject meat product flagged as contaminated or not in the weight range. Guided thruster arms push product from the conveyor into the reject cage. A lock on the reject cage prevents employees from taking rejected product out and placing it back on the line, providing extra safety. Constructed of high grade stainless steel with an open framework, our box off tables meet all AMI Sanitary Equipment Design Requirement for use in a food processing facility, and are durable enough to withstand the most demanding environments and last you for years to come.

Our metal detection conveyors range from simple stop-on-detection system through to fully automated detect-and-reject systems.

Top of Belt Infeed

Top of Belt Discharge

Add a metal detector to any size or style conveyor needed for your application.

Top of Belt Height

Model #

Footprint

Belt Width

Model #

Footprint

Belt Width

A-03747

37.58”w x 148”l x 55”h

8.07”

52.07”

16.25”

A-15522

53.94”w x 60”l x 37.59”h

29.50

14”

A-07615

130.90”l x 41.04”w x 104.88”h

70.07”

96.57”

18”

Locking Reject Cage Rejected product is pushed into locking cage to prevent product from re-entering process line.

Intralox S1100 Flat Top Belt Intralox S1100 Flat Top Belt allows for product to easily be pushed into reject cage.

A-02028

44.72”w x 204.42”l x 108.17”h

34.24”

99.95”

24”

Weighted Belt Scraper Cleans off stuck on food product and pieces while in operation.

Metal Detector Conveyor is built around your metal detector brand and model of choice.

Metal-Free Zone Prevents metal detector from triggering due to metal frame.

Removable Conveyor Sides Allows for easy cleaning and belt removal.

Thruster Arms Guided thruster arms push rejected product into locking reject cage.

Open Framework Reduces bacteria harboring points and makes cart easy to clean.

Reject Systems Optional: • Reverse Conveyor Belt • Kicker Reject • End Retract Reject • Drop Gate Reject

Drip Pan Prevents product dropped off of belt from falling onto platforms or equipment below.

Locking Cage Key access required to empty reject cage.

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Pack Off Conveyors

Two-Tier Pack Off Stations

Fusion Tech Pack Off Conveyors are designed for easy product packing and transfer to further packaging stations. They are ideal for use in any packaging line, allowing you to quickly and easily box product. Our pack off conveyors feature a two-tier design: product to be packaged comes in on the top tier conveyor while the bottom tier takes packed box- es off to taping. Packaging tables on each side allow operators to quickly package and send boxes to further packaging.

The Fusion Tech Two-Tier Pack Off Station is designed for easy product packing and transfer to a box taping station.

This station features a two-tier design: product to be packaged comes in on the top tier conveyor while the bottom tier takes packed boxes off to taping. The bottom tier features Intralox ARB Technology belting, aligning boxes and directing them to the exit roller conveyor. The Two-Tier Pack Off Station is ideal for use in any packaging line, al- lowing you to quickly and easily box product. It was designed to handle 6 packers on one station.

Top of Belt Height

Table Dimensions

Model #

Footprint

Belt Width

Top of Belt Bottom

Top of Belt Top

Model #

Footprint

Roller Tables

A-03597

43.25”w x 103.08”l x 46”h

46”

16.25”

12.49”w x 80”l

SO-10067

72.36”w x 216.58”l x 46.51”h 24.13”

46.51”

18”w x 25.16”l x 24.25”h

Product Delivery Conveyor Feeds product to operators to pack.

Box Stop Roller Moves packed boxes onto discharge roller conveyor to convey to box tap- ing station (ARB™ Belt Required).

Product Delivery Conveyor Feeds product to operators to pack.

Drip Pan Catches debris and residue from product and prevents it from fall- ing on boxes underneath.

Box Take-Away Conveyor Moves packed boxes to further packaging stations.

Packaging Table Built in packaging table allows operators to pack and send boxes to further packaging stations.

Take-Away Roller Conveyor Moves packed boxes from pack off station to taping or sealing station.

Roller Tables Empty boxes are packed on tables and easily pushed onto take-away conveyor.

Box Take-Away Conveyor Moves packed boxes to further packaging stations.

Open Framework Reduces bacteria harboring points and makes cart easy to clean.

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Roller Top Conveyors

Three-Tier Pack Off Stations

Fusion Tech Roller Top Conveyors are designed to easily move full and empty product boxes throughout your packaging and processing facility. They are ideal for use in any packaging line. Our roller top conveyors feature high quality, spring loaded rollers for a smoother and easier roll. They can be custom designed to the exact specifications you need for your application, and can be upgraded with a number of features, such as shelving, casters, and more. Constructed of high grade stainless steel with an open framework, our roller top conveyors meet all AMI Sanitary Equipment Design Requirement for use in a food processing facility, and are durable enough to withstand the most demanding environments and last you for years to come.

The Fusion Tech Three-Tier Pack Off Station is designed for easy product packing and transfer to a box taping or sealing station.

This station features a three-tier design: empty boxes come in on the top conveyor, product to be packaged comes in on the middle conveyor, while the bottom tier takes packed boxes off to taping or sealing. The bottom tier features Intralox ARB Technology belting, aligning boxes and directing them to the exit roller conveyor.

The Three-Tier Pack Off Station is ideal for use in any packaging line, allowing you to quickly and easily box product.

Constructed of high grade stainless steel, the Three-Tier Pack Off Station is durable enough to withstand the most demanding environments and last you for years to come.

Top of Roller Height

Model #

Footprint

Roller Width

A-10698-24

22.04”w x 24”l x 24”h

24”

16”

Top of Belt Bottom

Top of Belt Middle

Top of Belt Top

Model #

Footprint

Box Tables

A-10698-36

22.04”w x 236”l x 24”h

24”

16”

8.007

81.85”w x 575.56”l x 75.82”h 21.99”

48”

69”

27.09”w x 50.58”l x 21.56”h

A-09063-48

26.02”w x 48”l x 30”h

30”

18.5”

Empty Box Delivery Conveyor Feeds empty boxes to operator stations for packing.

Product Delivery Conveyor Feeds product to operators to pack.

A-09063-66

26.02”w x 66”l x 28.38”h

28.38”

18.5”

26.02”w x 66”l x 46.05”h (includes Top Shelf)

Shown with optional top shelf.

A-09063-66-01

28.38”

18.5”

Spring Loaded Rollers Provides a more durable, smooth roll for boxes. PVC or stainless rollers available.

Box Tables Empty boxes are packed on tables and pushed onto take-away conveyor (8 shown).

Box Take-Away Conveyor Moves packed boxes to further packaging stations.

Open Framework Reduces bacteria harboring points and makes cart easy to clean.

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Bag Flattening Conveyors

Bacon Conveyors

Fusion Tech bag flattening conveyors are unique pressing solutions de- signed to flatten bagged product to make the packaging process easier.

The Fusion Tech Bacon Conveyors are designed to take bacon from your slicer and convey it to a packaging machine.

Typically placed on a line between a bag sealer and a boxing station, the bag flattening conveyor automates the bag flattening process to reduce operating expenses and fit more product into boxes and cases. Pressing thicknesses are easily adjustable to accommodate various bag sizes and the 24” belt width integrates easily with most standard convey- ors. Custom sizes are available to fit your existing line. Constructed of high grade stainless steel with fully seal welded seams, these bag flattening conveyors exceed all AMI Sanitary Design Require- ments for use in food processing facilities and are durable enough to withstand the most demanding environments.

Our Bacon Conveyors feature rubber ribbon v-belt that allows product to cool while conveying, and prevents product paper from sticking.

Constructed of high grade stainless steel with fully seal welded seams, these bacon conveyors exceed all AMI Sanitary Design Requirements for use in food processing facilities and are durable enough to withstand the most demanding environments.

Ribbon Diameter

Model #

Footprint

JM8455

128.50”l x 24”w x 40”h

1/4”

Top of Belt Height

Infeed Press Height

Discharge Press Height

Model #

Footprint

Belt Width

A-13796

46.52”w x 40.91”l x 55.6”h 48.50”

2.53”

1.63”

24”

Rubber Band Belt 1/4” diameter rubber belting allows product to cool.

Upper Press Conveyor Presses bagged product from 2.53” thick to 1.63” thick. Thick- nesses can be easily adjusted based on your needs.

Lower Feed Conveyor Feeds bagged product through the press.

Drip Pan Catches product that falls off paper and belt.

Open Framework Reduces bacteria harboring points and makes conveyor easy to clean.

Locking Casters Provide mobility throughout your facility and stability when locked in place.

Open Framework Prevents bacteria from growing and allows for easy cleaning.

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